Pros and Cons of Spray Polyurethane Foam (SPF) Roofing Systems
We all want more “bang for our buck” in today’s economy. So, why should your commercial roofing system be any different?
At West Roofing Systems, we have over 37 years of commercial roofing experience; we work with customers every day to decide what kind of roof is best for their facility.
While the choice is ultimately up to the building owner, we want to point out a few pros and cons to Spray Polyurethane Foam (SPF) Roofing Systems.
Pros of SPF Roofing
The ease of installation can save you time and money with your new SPF roof. The application of the foam and coating is quick and can be applied with usually no interruption to the daily routine of the facility.
SPF roofs are installed by spraying a liquid on the existing roof and allowing it to expand into a foam. This process means that the foam can conform to all roof shapes and types, even irregularly shaped roofs. After cleaning the existing roof, the SPF roof can be applied directly over asphalt, shingles, concrete, metal and wood.
SPF roofing delivers thermal, air, and moisture barriers to provide the highest R-value per inch, which means the material provides better insulation for the building.
The polyurethane foam keeps heat out in the summer and in during the winter, lowering energy costs for facility owners. The silicone top coating resists UV light, protecting the foam and reduces heat absorption (emissivity).
Once an SPF roof is installed, it requires minimal upkeep. If properly maintained, your SPF roof can last over 50 years.
SPF roofing systems should be inspected semi-annually, in the Spring and again in the Fall. Additional inspections are also suggested following any event that might have caused damage to the system.
In the event where a silicone recoating is needed, there’s no tear-off of the existing materials; you apply the new coat on top of the current system.
Seamless and Waterproof
Seams and penetrations are the primary sources of leaks in roof systems, SPF eliminates this vulnerability. Since the SPF mixture is applied as a liquid, it can fill gaps, seams, and cracks in the existing roof and substrate.
The application of the polyurethane foam allows the contractor to level out the roof to decrease the chance of ponding water. The foam material can expand and contract with the building in accordance with outside temperatures, reducing the likelihood of cracks and splitting.
Renewable and Sustainable Roofing
SPF roofs create little to no waste during its lifetime. In most cases, there is minimal stripping of the original roof, and the SPF roof is installed on top – eliminating the need for costly roof tear-offs and waste.
The materials that are used for SPF roofing systems are also environmentally friendly:
- Zero Ozone Depleting Potential (ODP)
- Low in the Emission of Volatile Organic Compounds (VOCS)
- Free from Chlorofluorocarbons (CFCS)
- Ultra-Low Global Warming Potential (GWP)
Cons of SPF Roofs
Not All Contractors are Created Equally
The application of the spray foam is a process that needs to be done correctly from the beginning. The contractor needs to be precise with the application and have a solid understanding of the chemicals they are using.
It doesn’t take a large crew to install an SPF roofing system, but it requires a high degree of technical knowledge and experience.
The Spray Polyurethane Foam Alliance (SPFA) has an ISO-17024 compliant certification program that has multiple levels, requires the contractor to pass an exam and meet the criteria for a certification.
If the roofing system is installed incorrectly, it can be detrimental to the lifespan of the roof and underlying substrate.
Limited Installation Window
SPF can only be sprayed during specific weather conditions. Installation of an SPF roofing system cannot be performed when there is ice, frost, surface moisture, or visible dampness on the existing roof.
While the installation does not interrupt the daily functions of the building, the weather requirements can leave only a small window of opportunity.
Since the SPF roof is installed by a spray application, there is a risk of the wind carrying overspray onto surrounding cars and other surfaces. While this does not pose a health concern, it is a concern for surrounding property.
At West Roofing Systems, we take extra care to prevent overspray. We have a few different techniques that we practice to protect surrounding property.
SPF roofing systems should be inspected twice a year whether there is known damage or not. And especially after weather events that could cause damage: such as hail storms, tornados, and hurricanes. Small cracks, gouges, or punctures can be repaired with an elastomeric sealant compatible with the SPF system. So you need to keep your SPF roof in mind at all times.
Accurate Repairs Needed
SPF does not have as high of resistance to punctures or damage. If your SPF roof is damaged, you must call an SPF contractor to perform the repair. The repair needs to be made with silicone because typical roofing repair materials do not adhere to the silicone coating.
Spray Polyurethane Foam Roofing Systems are becoming the go-to roofing for commercial, industrial, and manufacturing facilities that are looking for a sustainable, economically efficient option.
At West Roofing Systems, our goal is to get you a long lasting, durable roof that will protect your facility. That includes working with our award-winning team to choose the best roofing systems to meet your needs.
Author: Jack Moore
Jack Moore is President and CEO of West Roofing Systems, Inc. With 21 years of SPF Roofing experience, West Roofing Systems has received numerous accolades for his leadership in the commercial roofing industry, including 18 industry excellence awards from the Spray Polyurethane Foam Alliance. He is an active member of the National Roofing Contractor’s Association and the Spray Polyurethane Foam Alliance.